Everything you need to know about production management

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If the 4.0 revolution promises great innovations and changes in the professional world at a global level, it will be no different for the industrial sector. But how can production management take advantage of the 4.0 era?

With IoT (Internet of Things) and IIoT(Industrial Internet of Things), artificial intelligence and the various intelligent systems connected to machines, Industry 4.0 is increasingly a reality, seeking to bring companies lower costs, ensuring greater profitability and efficiency.

Industry 4.0: what's new around the corner?
As we have already mentioned, the industry has gone through several phases over the years. In the 18th century, the first major revolution brought the evolution from entirely manual processes to mechanical processes, greatly enhanced by the popularization of the steam engine.

In the 19th century, the second revolution brought us the use of iceland whatsapp number database and oil, allowing an increase in efficiency and the creation of systems for automated mass manufacturing.

The third great revolution emerged in the 20th century, characterized by the introduction of robotics , nanotechnology and new forms of communication into production lines .

Industry 4.0 emerged in 2011, in the 21st century, and promises complete integration of networked machinery, using IIoT to collect information, as well as artificial intelligence to analyze the huge amounts of data produced, thus optimizing the entire production management process.

In this way, managers can obtain predictive insights with excellent levels of reliability that support them in decision-making.

This is a period characterized by the inclusion of technology in all types of equipment, allowing companies to use intelligent management and maintenance systems to get the most out of their assets.

Production management: what is smart production?
Smart production is a term that encompasses the themes of Industry 4.0 and smart factories , and is characterized by all cyber-physical systems that allow equipment, resources and people to communicate in an interconnected way and in real time, to exchange information and to optimize processes and resources throughout the manufacturing process.

These solutions have 5 key features:

Connectivity, optimization, transparency, proactivity and flexibility.

The tools involved in smart manufacturing are:
Artificial intelligence
The blockchain
Industrial Internet of Things (IIoT)
Robotics
Monitoring systems
Cybersecurity
Big data
Cloud Computing
With immediate access to machines, the creation of detailed reports on production management and the monitoring of possible failures in real time, production managers can obtain a greater amount of data that will allow them to anticipate problems and make better decisions.

Industrial production processes are also affected by this concept, leading to the following benefits.

Asset efficiency - With the constant issuance of information on all stages of production, it is possible to analyze this data in order to apply improvements to increase asset efficiency, and this process can be done automatically.
Quality - By analyzing production data, it is possible to identify and predict manufacturing data, allowing the final quality of the products produced to be increased.
Lower costs - With more efficient processes and a reduction in manufacturing defects, organizations can save on operating costs.
Safety and sustainability - The efficiency brought by smart factories allows organizations to reduce their ecological footprint and improve the sustainability of their operations. In addition, with the automation of various processes, the possibility of human error and the likelihood of workplace accidents are reduced.
Predictive maintenance - With the use of sensors and IIoT, it is possible to anticipate problems in machines, thus reducing downtime and optimizing production time.
In order to manage all competitive pressures and incorporate new technologies, applications and services, smart factories must have digital platforms designed for the industrial sector, such as Cegid Primavera's solutions for the Production and Industry sector . These systems allow organizations to monitor the entire evolution of their production on a single platform, connect with the sales, logistics and financial areas, allowing them to increase productivity, reduce operating costs, increase efficiency and achieve maximum quality in the parts produced.